Skip to content

markusdd/OpenDTUFusionDocs

Repository files navigation

OpenDTU Fusion Documentation

HINT: For the new CAN/Iso extension shield for use with e.g. OpenDTUonBattery click here.

HINT: For the PoE extension shield click here.

overview

Where to get?

You can buy the OpenDTU Fusion board (and fitting 3D-printed cases when you don't want to build your own) at the AllianceApps Community Shop here: https://shop.allianceapps.io/products/opendtu-fusion-community-edition

Simple 800MHz-2.6GHz wideband PCB Antennas are included and sufficient for most users. Later also a variant with external SMA-Antennas will be available if you have deep coverage requirements. Meanwhile you can have this by ordering the U.FL-SMA-pigtails and Antennas yourself, you need 1x 2.4GHz for Wifi, 1x 2.4GHz for the NRF24 (for HM Series) and one 868MHz Antenna for the CMT2300A-RF (HMS/HMT series). If you only operate one type of inverter series, you can leave the not needed antenna port unpopulated.

HINT about Flash Size: As people have requested this info because e.g. OpenDTUonBattery considers moving away from supporting 4MB Flash: The ESP32-S3 module on the Fusion will always come with at least 8MB Flash and 2MB PSRAM (8NR2). We might elect to supply more if parts availability demands it but we gurantee not to deliver anything below this configuration.

About board revisions see the revisions page.

Summary

OpenDTU Fusion is a very dense and small board which combines an Espressif ESP32-S3-WROOM-1U module together with a Nordic NRF24LP01+, Skyworks RX2401C low noise amplifier in the 2.4GHz band and a CMT2300A 868MHz RF to provide a stable hardware base for OpenDTU and AhoyDTU opensource firmwares to monitor and control Hoymiles HM, HMS and HMT solar inverters (as well as their technically similar cousins like some Solenso or TSUN models).

Why another Open/AhoyDTU PCB you might ask?

The common solutions to buy seperate modules, soldering pin headers and using adapter PCBs are totally fine, but many people have issues with them. They might not be into electronics, but don't want to buy an expensive Hoymiles DTU, which costs a lot of money and forces you to use their cloud service. Some of the cheap NRF24 modules use fake chips that have issues, they cheap out on the RF design, and the PCB antennas meet their limits when there is more than 1 or 2 walls in the way. Some leave out the amplifier, further incerasing issues with reception performance. With version 2, which integrates the NRF and CMT RF modules, you even get something not even Hoymiles has themselves: You have one super compact device that can work with all inverter series they offer, no matter if they use the 2.4GHz or 868MHz type communication.

So, with OpenDTU Fusion you get:

  • no soldering of pin headers, or any parts of any kind
  • a very compact form factor of just 5.5cm x 5.5cm to fit in your favorite case
  • proper RF path layout and parts according to the manufacturer datasheets with proper thermal design, impedance matching etc.
  • full antenna flexibility though U.FL/IPEX connectors: from a small PCB antenna adhered to your case to the full +8dBi external powerhouse everything is possible to fit your application
  • full feature set of the ESP32-S3, flash/debug/monitor just by using a single USB-C cable

For detailed specs see the corresponding section below.

Many thanks to the OpenDTU/AhoyDTU community for providing reviews, testing and other valuable input. And KiCad for making such awesome open source PCB software.

How-To Setup

First, make sure your system is setup to deal with ESP devices. For that look at the drivers section. If you face issues with the drivers or flashing, refer to the troubleshooting guide.

Depending on if you bought a OpenDTU Fusion board that has OpenDTU already flashed, or you have a fresh new blank (or erased) board, or just want to update:

  1. First, setup the board hardware like described here
  2. For blank/erased boards go here
  3. For already flashed boards go here
  4. For OTA update via the Web GUI go here

Specs

  • Size: 5.5cm x 5.5cm, 4x M3 corner mounting holes (46.5-47mm pitch) (if you wish to design a case for this PCB yourself a 3D model step file is available here, note that the PCB process has about 0.2mm tolerance on both hole pitch and board outline and the holes are plated, which reduces diameter by about 0.2mm compared to the step file)
  • Power: 5V via USB-C or 5V DC via screw terminal, selectable by a 2.54mm jumper
  • Wireless: UF.L/IPEX Antenna connectors to enable you to either use self-adhering PCB-Antennas or SMA-antennas outside your case for best send/receive performance (IMPORTANT: these are full-size U.FL/IPEX connectors, not the 'mini' versions found on some newer laptop Wifi cards, which are often called U.FL/IPEX/MHF 4 or Gen4)
  • USB-C connector with proper ESD-protection that provides all-in-one flashing/debugging/console monitor and power supply, no more extra USB/UART bridges or debug cables/probes required
  • power supply secured by a self-resetting fuse should stuff go wrong -> no more soldering of SMD-Fuses to replace them
  • a high-quality (Renesas ISL3178E or Texas Instruments THVD1429DR) half-duplex RS485 Transceiver for e.g. Modbus applications
  • 2 programmable LEDs connected directly to two of the ESP32-S3 GPIOs and a power indicator LED
  • reverse polarity protection on the 5V DC screw terminal
  • all the pin headers you will need:
    • I2C for sensors or displays
    • SPI header for e.g. eInk displays including 2 GPIO control lines
    • UART and JTAG header for classic access to flashing, monitoring console and debug (can also be used for other general purposes in software)
    • RS485 header to connect the A and B lines

Suitable housings for DIY 3D printing

IMPORTANT Application Notes

In general, follow the guidelines provided by the awesome OpenDTU and AhoyDTU projects.

This documentation will mainly focus on the differences that this integrated board brings, especially the more modern ESP32-S3 chip and its integrated USB-interface and the specific pin-out.

For how to generally build/deploy the DTU firmwares and using them, refer to the original projects above.

The R16 resistor is a not populated 0805 SMD footprint connected to the A and B RS485 lines. It can be used to place an optional 120 Ohm termination resistor if that is desired for the application.

If you wish to write software yourself for this board or do some more advanced things a detailed pin-out is available at the bottom of this document. For all others, it is recommended to use the pre-configured build targets and device profile files in ahoy and openDTU for this board, which contain the correct pinout already.

Pin mapping of the ESP32-S3 on OpenDTU Fusion v2.x

The ESP32-S3 can map any GPIO function pretty much anywhere through firmware, but this is strictly for advanced users and developers who know what they are doing. So be warned, you are on your own from here.

Please note that the display SPI pin names are derived from typical eInk displays that are available, the naming and function might differ for other models. Check the function mapping with the proper OpenDTU/AhoyDTU version that has support for those special displays. In general, these pins can be used for any arbitrary funtion, just like the ones on the I2C, UART and JTAG headers.

The ESP32-S3 has many amazing internal peripherals that can be brought out, either with simple GPIO-functions or for sensors, touch, etc. See the databook for all details.

HINT: When using the PoE Shield, the relevant pins for the W5500 connection are marked in braces with "(Ethernet: ...)"

HINT: When using the CAN/Iso Shield, the relevant pins for the CAN/Isolator connections are marked in braces with "(CAN/Iso: ...)". To avoid confusion with TX/RX denomination also please look at the example device profile in the CAN/Iso Shield documentation.

GPIO Freely mappable Connected To Comment
GPIO0 no Boot button ESP32-S3 special strapping pin
GPIO1 yes SCL on I2C header
GPIO2 yes SDA on I2C header
GPIO3 no GPIO2 CMT hardwired to CMT2300A RF (strapping pin, do not burn JTAG sel efuse!)
GPIO4 no CSB CMT hardwired to CMT2300A RF
GPIO5 no SDIO CMT hardwired to CMT2300A RF
GPIO6 no SCLK CMT hardwired to CMT2300A RF
GPIO7 no GPIO1 CMT hardwired to CMT2300A RF
GPIO8 no GPIO3 CMT hardwired to CMT2300A RF
GPIO9 yes MOSI display on SPI display header (CAN/Iso: Iso1 Ext RX / ESP TX)
GPIO10 yes SCK display on SPI display header (CAN/Iso: Iso1 Ext TX / ESP RX)
GPIO11 yes CSN display on SPI display header (CAN/Iso: Iso2 Ext TX / ESP RX)
GPIO12 yes DC display on SPI display header (CAN/Iso: Iso2 Ext RX / ESP TX)
GPIO13 yes RST display on SPI display header (CAN/Iso: CAN RX)
GPIO14 yes MISO (busy) display on SPI display header (CAN/Iso: CAN TX)
GPIO15 no RE_N RS485 hardwired to RS485 transceiver
GPIO16 no R RS485 hardwired to RS485 transceiver
GPIO17 no D2 (MQTT) blue LED connected by R12 560 Ohm resistor
GPIO18 no D3 (INV ON) white LED connected by R13 3.3k Ohm resistor
GPIO19 no USB_D- USB differential data line
GPIO20 no USB_D+ USB differential data line
GPIO21 no FSCB CMT hardwired to CMT2300A RF
GPIO22 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO23 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO24 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO25 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO26 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO27 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO28 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO29 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO30 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO31 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO32 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO33 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO34 no n/a (not exposed) used inside ESP32-S3-WROOM-1U module
GPIO35 no MOSI NRF24 hardwired to Nordic RF
GPIO36 no SCK NRF24 hardwired to Nordic RF
GPIO37 no CSN NRF24 hardwired to Nordic RF
GPIO38 no CE NRF24 hardwired to Nordic RF and Skyworks LNA
GPIO39 yes TCK ESP32-S3 default JTAG pins (Ethernet: W5500 SCLK)
GPIO40 yes TDO ESP32-S3 default JTAG pins (Ethernet: W5500 MOSI)
GPIO41 yes TDI ESP32-S3 default JTAG pins (Ethernet: W5500 MISO)
GPIO42 yes TMS ESP32-S3 default JTAG pins (Ethernet: W5500 CS)
GPIO43 yes UART_TX ESP32-S3 default serial console (Ethernet: W5500 RST)
GPIO44 yes UART_RX ESP32-S3 default serial console (Ethernet: W5500 INT)
GPIO45 no D RS485 hardwired to RS485 transceiver (strapping pin, pull-down 100k Ohm)
GPIO46 no DE RS485 hardwired to RS485 transceiver (strapping pin, pull-up 10k Ohm)
GPIO47 no IRQ NRF24 hardwired to Nordic RF
GPIO48 no MISO NRF24 hardwired to Nordic RF

About

OpenDTU Fusion Documentation Repository

Resources

Stars

Watchers

Forks

Packages

No packages published