high voltage 100v

README.md

@@ -1,10 +1,21 @@
-bldc-hardware
+VESC – Open Source ESC
 =============
 
-This the Hardware for my open source custom ESC. This is a forked repository from mrkindustries, who made many improvements to my original hardware design.
+This the Hardware for my open source custom ESC.
 
-Here is a BOM on google drive that I try to keep up to date:
-https://docs.google.com/spreadsheet/ccc?key=0AnvZ-ouEB058dGpzaDl4MUxNM3NxZ1BzTWNZZ1RhRUE&usp=sharing
+## Schematic top level
+![alt tag](design/PNGs/Schematic-1.png)
+
+## Layout -made with KiCad!-
+![alt tag](design/PNGs/layout_4.12.png)
+
+## 3D views
+![alt tag](design/PNGs/3D_front.png)
+![alt tag](design/PNGs/3D_back.png)
+
+Update: The BOM is no longer available on google docs, it is included in the design folder as an .ods file.
 
 Have a look at this post for a tutorial on how to get started:
-http://vedder.se/2014/01/a-custom-bldc-motor-controller/
+http://vedder.se/2015/01/vesc-open-source-esc/
+
+VESC Hardware is licensed under the Creative Commons Attribution-ShareAlike 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by-sa/4.0/.

design/BLDC_4-cache.lib

@@ -3,23 +3,24 @@ EESchema-LIBRARY Version 2.3
 #
 # +5V
 #
-DEF +5V #PWR 0 40 Y Y 1 F P
-F0 "#PWR" 0 90 20 H I C CNN
-F1 "+5V" 0 90 30 H V C CNN
+DEF +5V #PWR 0 0 Y Y 1 F P
+F0 "#PWR" 0 -150 50 H I C CNN
+F1 "+5V" 0 140 50 H V C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
-X +5V 1 0 0 0 U 20 20 0 0 W N
-C 0 50 20 0 1 0 N
-P 4 0 1 0  0 0  0 30  0 30  0 30 N
+P 2 0 1 0  -30 50  0 100 N
+P 2 0 1 0  0 0  0 100 N
+P 2 0 1 0  0 100  30 50 N
+X +5V 1 0 0 0 U 50 50 1 1 W N
 ENDDRAW
 ENDDEF
 #
-# C
+# C-RESCUE-BLDC_4
 #
-DEF C C 0 10 N Y 1 F N
+DEF C-RESCUE-BLDC_4 C 0 10 N Y 1 F N
 F0 "C" 0 100 40 H V L CNN
-F1 "C" 6 -85 40 H V L CNN
+F1 "C-RESCUE-BLDC_4" 6 -85 40 H V L CNN
 F2 "" 38 -150 30 H V C CNN
 F3 "" 0 0 60 H V C CNN
 $FPLIST
@@ -35,6 +36,38 @@ X ~ 2 0 -200 170 U 40 40 1 1 P
 ENDDRAW
 ENDDEF
 #
+# CONN_01X07
+#
+DEF CONN_01X07 P 0 40 Y N 1 F N
+F0 "P" 0 400 50 H V C CNN
+F1 "CONN_01X07" 100 0 50 V V C CNN
+F2 "" 0 0 60 H V C CNN
+F3 "" 0 0 60 H V C CNN
+$FPLIST
+ Pin_Header_Straight_1X07
+ Pin_Header_Angled_1X07
+ Socket_Strip_Straight_1X07
+ Socket_Strip_Angled_1X07
+$ENDFPLIST
+DRAW
+S -50 -350 50 350 0 1 0 N
+S -50 -295 10 -305 0 1 0 N
+S -50 -195 10 -205 0 1 0 N
+S -50 -95 10 -105 0 1 0 N
+S -50 5 10 -5 0 1 0 N
+S -50 105 10 95 0 1 0 N
+S -50 205 10 195 0 1 0 N
+S -50 305 10 295 0 1 0 N
+X P1 1 -200 300 150 R 50 50 1 1 P
+X P2 2 -200 200 150 R 50 50 1 1 P
+X P3 3 -200 100 150 R 50 50 1 1 P
+X P4 4 -200 0 150 R 50 50 1 1 P
+X P5 5 -200 -100 150 R 50 50 1 1 P
+X P6 6 -200 -200 150 R 50 50 1 1 P
+X P7 7 -200 -300 150 R 50 50 1 1 P
+ENDDRAW
+ENDDEF
+#
 # CONN_1
 #
 DEF ~CONN_1 P 0 30 N N 1 F N
@@ -98,11 +131,11 @@ X 6 6 -350 -250 250 R 60 60 1 1 P I
 ENDDRAW
 ENDDEF
 #
-# CP1
+# CP1-RESCUE-BLDC_4
 #
-DEF CP1 C 0 10 N N 1 F N
+DEF CP1-RESCUE-BLDC_4 C 0 10 N N 1 F N
 F0 "C" 50 100 50 H V L CNN
-F1 "CP1" 50 -100 50 H V L CNN
+F1 "CP1-RESCUE-BLDC_4" 50 -100 50 H V L CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 $FPLIST
@@ -121,8 +154,8 @@ ENDDEF
 # CRYSTAL_SMD
 #
 DEF CRYSTAL_SMD X 0 40 Y N 1 F N
-F0 "X" 0 90 30 H V C CNN
-F1 "CRYSTAL_SMD" 30 -110 30 H V L CNN
+F0 "X" 0 90 50 H V C CNN
+F1 "CRYSTAL_SMD" 30 -110 50 H V L CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
@@ -136,6 +169,25 @@ X case 3 0 -100 30 U 25 20 1 1 P
 ENDDRAW
 ENDDEF
 #
+# DIODE
+#
+DEF DIODE D 0 40 N N 1 F N
+F0 "D" 0 100 40 H V C CNN
+F1 "DIODE" 0 -100 40 H V C CNN
+F2 "" 0 0 60 H V C CNN
+F3 "" 0 0 60 H V C CNN
+$FPLIST
+ D?
+ S*
+$ENDFPLIST
+DRAW
+P 2 0 1 6  50 50  50 -50 N
+P 3 0 1 0  -50 50  50 0  -50 -50 F
+X A 1 -200 0 150 R 40 40 1 1 P
+X K 2 200 0 150 L 40 40 1 1 P
+ENDDRAW
+ENDDEF
+#
 # DIODESCH
 #
 DEF DIODESCH D 0 40 N N 1 F N
@@ -224,11 +276,11 @@ X BIAS 49 800 650 300 L 50 50 1 1 I
 ENDDRAW
 ENDDEF
 #
-# GND
+# GND-RESCUE-BLDC_4
 #
-DEF ~GND #PWR 0 0 Y Y 1 F P
+DEF ~GND-RESCUE-BLDC_4 #PWR 0 0 Y Y 1 F P
 F0 "#PWR" 0 0 30 H I C CNN
-F1 "GND" 0 -70 30 H I C CNN
+F1 "GND-RESCUE-BLDC_4" 0 -70 30 H I C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
@@ -237,29 +289,11 @@ X GND 1 0 0 0 U 30 30 1 1 W N
 ENDDRAW
 ENDDEF
 #
-# GNDPWR
-#
-DEF GNDPWR #PWR 0 0 N N 1 F P
-F0 "#PWR" 0 50 40 H I C CNN
-F1 "GNDPWR" 0 -80 40 H V C CNN
-F2 "" 0 0 60 H V C CNN
-F3 "" 0 0 60 H V C CNN
-DRAW
-P 3 0 1 8  -40 0  -50 -30  -50 -30 N
-P 3 0 1 8  -20 0  -30 -30  -30 -30 N
-P 3 0 1 8  0 0  -10 -30  -10 -30 N
-P 3 0 1 8  20 0  10 -30  10 -30 N
-P 3 0 1 10  40 0  -40 0  -40 0 N
-P 4 0 1 8  40 0  30 -30  30 -30  30 -30 N
-X GNDPWR 1 0 0 0 U 40 40 1 1 W N
-ENDDRAW
-ENDDEF
-#
 # INDUCTOR
 #
 DEF INDUCTOR L 0 40 N N 1 F N
-F0 "L" -50 0 40 V V C CNN
-F1 "INDUCTOR" 100 0 40 V V C CNN
+F0 "L" -50 0 50 V V C CNN
+F1 "INDUCTOR" 100 0 50 V V C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
@@ -272,11 +306,11 @@ X 2 2 0 -300 100 U 70 70 1 1 P
 ENDDRAW
 ENDDEF
 #
-# LED
+# LED-RESCUE-BLDC_4
 #
-DEF LED D 0 40 Y N 1 F N
+DEF LED-RESCUE-BLDC_4 D 0 40 Y N 1 F N
 F0 "D" 0 100 50 H V C CNN
-F1 "LED" 0 -100 50 H V C CNN
+F1 "LED-RESCUE-BLDC_4" 0 -100 50 H V C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 $FPLIST
@@ -298,30 +332,11 @@ X K 2 200 0 150 L 40 40 1 1 P
 ENDDRAW
 ENDDEF
 #
-# LM73
-#
-DEF LM73 U 0 40 Y Y 1 F N
-F0 "U" 0 -200 60 H V C CNN
-F1 "LM73" 0 200 60 H V C CNN
-F2 "SMD_Packages:SOT-23-6" 0 -250 60 H I C CNN
-F3 "" 0 0 60 H V C CNN
-F4 "LM73CIMK-0/NOPB" 100 -100 60 H I C CNN "mfg#"
-DRAW
-S -200 150 200 -150 0 1 0 N
-X ADDR 1 -400 100 200 R 30 30 1 1 B
-X GND 2 -400 0 200 R 30 30 1 1 W
-X VDD 3 -400 -100 200 R 30 30 1 1 W
-X SCLK 4 400 -100 200 L 30 30 1 1 B
-X ALERT 5 400 0 200 L 30 30 1 1 B I
-X SDA 6 400 100 200 L 30 30 1 1 B
-ENDDRAW
-ENDDEF
-#
-# MCP2551-I/SN
+# MCP2551-I/SN-RESCUE-BLDC_4
 #
-DEF MCP2551-I/SN IC 0 40 Y Y 1 F N
+DEF MCP2551-I/SN-RESCUE-BLDC_4 IC 0 40 Y Y 1 F N
 F0 "IC" -250 300 40 H V C CNN
-F1 "MCP2551-I/SN" 250 -300 40 H V C CNN
+F1 "MCP2551-I/SN-RESCUE-BLDC_4" 250 -300 40 H V C CNN
 F2 "SO8" 0 0 35 H V C CIN
 F3 "" 0 0 60 H V C CNN
 $FPLIST
@@ -433,8 +448,8 @@ ENDDEF
 # PWR_FLAG
 #
 DEF PWR_FLAG #FLG 0 0 N N 1 F P
-F0 "#FLG" 0 95 30 H I C CNN
-F1 "PWR_FLAG" 0 180 30 H V C CNN
+F0 "#FLG" 0 95 50 H I C CNN
+F1 "PWR_FLAG" 0 180 50 H V C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
@@ -443,11 +458,11 @@ P 6 0 1 0  0 0  0 50  -75 100  0 150  75 100  0 50 N
 ENDDRAW
 ENDDEF
 #
-# R
+# R-RESCUE-BLDC_4
 #
-DEF R R 0 0 N Y 1 F N
+DEF R-RESCUE-BLDC_4 R 0 0 N Y 1 F N
 F0 "R" 80 0 40 V V C CNN
-F1 "R" 7 1 40 V V C CNN
+F1 "R-RESCUE-BLDC_4" 7 1 40 V V C CNN
 F2 "" -70 0 30 V V C CNN
 F3 "" 0 0 30 H V C CNN
 $FPLIST
@@ -566,14 +581,14 @@ ENDDEF
 # VCC
 #
 DEF VCC #PWR 0 0 Y Y 1 F P
-F0 "#PWR" 0 100 30 H I C CNN
-F1 "VCC" 0 100 30 H V C CNN
+F0 "#PWR" 0 -150 50 H I C CNN
+F1 "VCC" 0 150 50 H V C CNN
 F2 "" 0 0 60 H V C CNN
 F3 "" 0 0 60 H V C CNN
 DRAW
-X VCC 1 0 0 0 U 20 20 0 0 W N
-C 0 50 20 0 1 0 N
-P 3 0 1 0  0 0  0 30  0 30 N
+C 0 75 25 0 1 0 N
+P 2 0 1 0  0 0  0 50 N
+X VCC 1 0 0 0 U 50 50 1 1 W N
 ENDDRAW
 ENDDEF
 #