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This is an open-source hardware and software project intended to replace the official FLUKE PM9080 InfraRed RS-232 Interface.

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vrbadev/FLUKE-USB-UART-IR-Interface-Alternative-HW

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FLUKE ScopeMeter USB-UART IR Interface (HW & SW Project)

This is an open-source hardware and software project intended to replace the official overpriced FLUKE PM9080 InfraRed RS-232 Interface.

The final USB-UART IR interface mounted on a custom 3D printed holder is connected to the FLUKE 189 True RMS Multimeter and shown in the image below. The working principle is simple, the UART TX line drives an isolating IR diode and the UART RX line is driven by an isolating IR phototransistor.

The USB-UART IR interface connected to the FLUKE 189 True RMS Multimeter

Repository Contents

  • Hardware folder - Contains complete Altium Designer 6 PCB project, including PDF schematic and layout visualisations.
  • Software fodler - Contains example Python codes (using pyserial package for serial communication).
  • 3D Print folder - Contains Blender file for the printable holder, including model STEP file. There is an older version (on the photo above) and a newer version with a protection box hiding the PCB board completely.
  • Gerber ZIP file - An archive containing generated production files for the PCB.
  • Conf file - Configuration file for the MCP2200 Configuration Utility (which can be downloaded from the official Microchip site).

Bill Of Material (BOM)

IDs Pcs Value/Type Description Package
C1 1 100n Ceramic capacitor 0603
C2,C3 2 22p Ceramic capacitor 0603
C4 1 330n Ceramic capacitor 0603
D1,D2 2 Red/green LED diode 0603
D3 1 15400385A3590 IR diode 850nm 50mA T-1 (3mm)
IC1 1 USBLC6-2 ESD protection for USB SOT23-6
IC2 1 MCP2200-I/SO USB-UART interface bridge SOIC-20
J1 1 65100516121 Mini USB Type B 5-pin
R1,R5 2 1k Resistor 0603
R2,R3 2 470R Resistor 0603
R4 1 100R Resistor 0603
R6 1 10k Resistor 0603
Q1 1 BSS138 N-Channel logic-level MOSFET SOT23-3
Q2 1 BPW85 IR phototransistor 850nm T-1 (3mm)
Q3 1 BC847B NPN general-purpose transistor SOT23-3
Y1 1 12MHz SMD crystal HC-49/US

Photo of the Assembled Boards

The assembled boards

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This is an open-source hardware and software project intended to replace the official FLUKE PM9080 InfraRed RS-232 Interface.

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